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Discussion starter · #21 ·
It just dawned on me what the problem is with the brake lever geometry. Since the proto was standard gauge, there was more width than this 1:22 scale squeezed version has. That would permitted the levers to be longer, and do their job. But as I've modeled them, they would never work, the forces would be stupidly wrong.
 
Discussion starter · #22 · (Edited)
Making some progress today on the brake system.

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The hose valves & brackets are Ozark. The piping is brass rod with soldered tube for couplings.

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Hmm, need to straighten that cylinder out! There are two air lines, one set for brakes, the other for the flanger; and they have to cross over each other. Hoses are on both ends, to be able to drag or push the flanger, and have the brake air continue to other cars.

The trucks are almost done.

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Shoes from Ozark, show beams are cedar, hanger rods brass. The adapter is 3d printed. Thanks again Kevin for the idea!

Next step is the brake linkage...

Cliff
 

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Discussion starter · #27 ·
Still pecking away on this, and I think I had some success today on the brake hoses.

The Ozark valve and glad hand castings are ok, and they have a stem to insert into a small bit of hose. Unfortunately, the length of tubing they supplied with the hose kit was too large in diameter to anywhere fit the stems.

Any rigid alternative is out, because the way these hang put there demands flexibility. The tubing needs to hug the mating components, and not be unsightly in outer diameter. And finding the right adhesive seems like a science project, especially in view of the unknown material of the tbd tubing.

So, after several experiments with different products, here's what I ended up with for the hoses.

1. Cut a a 1/2" bit of insulation from a #14 solid wire (the kind used for house wiring)
2. Use that to connect the stems of the valve and glad hand
3. Cut a 3/4" bit of 1/8 OD heat shrink tubing
4. Install that over the insulation, and let it lap onto the of the bulges on the valve and glad hand
5. Take a match or lighter, and shrink the outer tube (the inner insulation maintains a decent OD for the heatshrink, and also gets flexible when the heat is applied)
6. Take a block of wood or something, and prop the thing to its desired droop

That way, the result is a hose that...
- droops as desired
- is semi-flexible (for when the coupler or other stuff hits it)
- is easily and cheaply replaced when needed

Here's a pic.

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To the left is the stack up of, from top to bottom, the glad hand, insulation, and valve.
To the right is with the outer shrink-tube applied.

There was printing on the heatshrink, but it cleaned off easily with a q-tip and lacquer thinner.

An improvement might be to make a band of (twisted & soldered) copper wire at the very ends of the heatshrink, to represent the actual hose clamp and ensure the model hose stays firmly connected.

But then I thought, Naaah... not for this project, I need to get to the brake linkage.

Cliff
 

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It's looking terrific, Cliffy.

Do you plan for the hoses to actually "connect" to other cars, or are they going to appear connected based on the curvature of the hoses and the distance between cars? I ask because I abandoned my project to duplicate the commercially available air hose coupling that works with extremely small rare earth magnets...

If you were thinking about doing something similar, I could try to dig the magnets up and pass them along.
 
Discussion starter · #30 ·
Finally got the brake linkage in, woo hoo!

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I found that the main two groups surrounding the two levers could be pre-assembled. I slightly crimped the clevises to the levers to hold them in place, then inserted 1/8" long .062 rod and sideways-crimped (slightly) the clevises to the rods. Some CA will come next to bond the joints together, after some touchup painting.

And the trucks are done,

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Note the wood blocks in place of the springs.

Next is final touchup painting of everything, decals, and maybe a little weathering.

Cliff
 

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Thanks Dan!

No, these are just for looks, but thanks for the offer. What did you use for hose material?
Before I gave up? :) Most of the images I've seen of NG European locos have "ribbed" hoses and a lot of the Euro LGB stuff is provided with them, so I wanted something that wasn't smooth like U.S. hoses are. I found a bulk buy (25, I think) of the ribbed hoses they sell for Legos. They're about the right diameter, once you cut off the "connectors" on the ends, though the ribs are out of scale.

Unfortunately, I was trying to do way too many things at once--I had the magnets embedded in the hose ends with wire crimped/wrapped around the rare earth magnets, because I had the brilliant idea that I could use the setup to conduct electricity and have both "working" air hoses and a simple way to connect/disconnect an electrical connection between cars. It worked OK on my bench on a test section of track, but was way too finicky outdoors.

Once I've finished grading the layout and level/ballast the whole track I may give it another go. But it's definitely a back-burner project for now
 
Discussion starter · #33 ·
Almost done! Yesterday was touchup and making the display base, today was completing the base and applying Stan Cedarleaf's excellent decals. I think the only thing remaining is top-coating with flat overcoat.

Here's how she's looking.

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Thanks all for watching, and for all the kind encouragements during this project!

===>Cliffy
 

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Cliffy;

The flanger really looks great. Are you planning to enter it in a contest at York? The display base is a really good feature for showing the "works." You may want to place some LGB wheel chocks on the back rail to keep things from moving. Fore and aft wheels on one truck should be sufficient. You can always tone down the bright yellow plastic on the wheel chocks by painting them a dark rust color.

I have run out of time to do the B&G RR car I was hoping to build. I got my Accucraft Dora running instead. Hoping to purchase one or more "peekaboo" horse stock cars at the show. They will get repainted and lettered as "Rides of Rohan - The Finest Horses in all of Middle Earth."

Best wishes,
David Meashey
 
Discussion starter · #35 ·
Hi David,

Thanks for suggesting the flanger is contest quality! Didn't know there was a contest though, other than the drag & brag, where last year Bob just handed out out 1st place ribbons to everyone, haha! But is there something more formal?

Yes, I was also concerned that the thing wouldn't fall off it's pedestals. So there are four vertical rods hammered into the base, which hold the trucks in place.

Where will you be running your Dora? And are you going to the drag & brag Friday night?
 
Cliffy;

There used to be a model contest at the ECLSTS. I didn't pay attention last year, as I was having some teething problems with the Dora. The contest may have passed into history after 2013 and the demise of AristoCraft. Perhaps another regular attendee can set us straight.

I am planning to bring the Dora and my two Roundhouse locomotives to run. I should have several B&G RR cars with me. The Roundhouse ALCO 2-6-2t (Gandalf) tends to take off like a scalded cat if you don't tie a sufficient train behind it. I won't make the drag & brag, as my college buddy will be with me Friday, and we will be headed back to his place in Fredericksburg, PA by then.

Regards,
David Meashey
 
re: contest: While I have no knowledge of 2016 contest, I finished my log loader model to take to ECLSTS last year 2015, and was informed the contest was dead too much work to manage, etc.
So I just went and got a first place ribbon at the drag and brag ;)

I can speculate none this year either, no mention of it on the site

Jerry

Flanger looks great Cliff! Needs to run on the SC&M with plow flanger OV

J
 
Discussion starter · #40 ·
Thanks Jer, and thanks Dennis!

Bummer about the contest-less-ness Jer, maybe we should prod the powers that be to find a different avenue than Aristocraft...
 
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