Posted By markoles on 09/11/2008 10:43 AM
gdancer,
If you read Bob's posts carefully, he had to use a variety of DCC decoders before finding ones that would work. That sounds like the opposite of DCC ready. I don't think he really likes taking things apart to fix them right out of the box. Remember the problems he had with those LGB field locomotives? The gyst of those was that he was getting brand new LGB locomotives that would fail the first time he put them on the tracks. He has moved to bigger power since then, but it seems his troubles with out of the box trains persist. And then, to add insult to injury, his experience is completely dismissed. His story is too ridiculous to be made up.
Its kind of like how I know way too much about the workings of a Volkswagen, and not because I am an engineer.
Yep. Tried two other brands. Happened to have them because people recommended them for other locos. Did not like their features (or lack of them).
Since they weren't being used and there were instructions from Bachmann to install them, I tried. Liked them even less in the Kay.
Let's go back to the beginning.
Bachmann announced they had this big beautiful loco. It would have a DCC plug and play interface that would accept the same decoders as the Aristocrat plug and play locos.
At the time, the only decoders that were plug and play were the Digitrax DG583AR and DG383AR, Since I use a lot of those decoders and they have every feature I need I got excited.
My only concern was the weight and size of the loco. I had a couple Shays and I was not able to convert them. Their weight made them impossible for me to manage the work required without breaking all the small parts. If the loco required lifting and turning it over, I would need someone else help me. Bachmann and others assured me that the only access I would need could be gained through the tender coal load. NOTHING COULD BE FARTHER FROM THE TRUTH.
I was the first person to order a Kay from Wholesale trains. I placed an order the day they determined the price. A full week before any other dealer would take an order.
When I got the Kay, I checked it on a DC pack and a 10 foot straight test track. The motor and electronics seemed OK but the side rods got out of whack and locked up ever time I tried to change directions.
I open end the tender, unplugged the dummy board and plugged a DG583AR in it's place. The decoder worked on the dc power pack, current draw was acceptable and I determined that the loco might even run on the DG383AR. Of course the loco still locked the drive chain when reversing, so I posted a question on the Bachmann site.
I disconnected the DC pack and connected a 6 amp Digitrax command station.
The loco instantly shut down the DCC booster and the booster indicated a short circuit.
I tried a 8 amp booster. same problem
I tried an old LGB booster. Same problem
I tried A friends Lenz system, Same problem
I tried a NICE system at a hobby shop. Same problem.
I tried three different DG583AR decoders. Same problem on all of them
I tried a DG383AR decoder. Same problem.
I hand wired the wired version of the decoder (DG583S) to an adapter to match the Aristo plug. Same problem.
A thread was posted on this forum by someone who said he was going to do a builder log to document his install of a DG583AR into the Kay, He got to the same point I did, then mentioned "some sort of grounding problem" and "awaiting parts" then never posted again.
Bachmann posted install procedures for a variety of decoders, including the Digitrax DG583AR. The procedure contained the same basic "open the tender" procedure as the rest of the decoder installs but stopped there with a note about waiting for final approval. Eventually Bachmann removed the Digitrax procedure from their support area.
I confirmed via email and various forums that at least four other people had the exact same problem. One of those people was Stanly. None of them had a solution.
At the time, Bachmann had not published a schematic. I removed all 13 circuit boards, mounted them in a test gig, and drew a complete schematic.
Using a Tektronix 455 scope and two digital meters I determined the exact cause of the false shorts. The lighting circuit draws over 12 amps for a couple milliseconds about 9,000 times a second. (once at each transition of the DC signal.) It does this through the lighting circuit supply, so the motor, smoke and lights do not need to be connected to cause the shutdown. Instead of putting a proper DC filter, like a twin ""T" the two 480 micro-farad capacitors and all the regulators are connected directly to the un regulated rectified DCC signal. This presents a dead short to the bridge rectifier at every transition through zero of the track voltage. Decoders that use bridges with regular diodes, like the QSI have a high forward resistance, so in effect the diodes provide a current limiting resistor during each short circuit. The only harm from the Kay circuit is that those decoders get hotter than they should. Decoders with Schottky diodes in their bridge like the DG583 have a very low forward resistance. They have the advantage of running cooler and delivering moor power to the motor. In this case they try to "burn through" the short circuits in the Kay, transferring up to 12 amps into the capacitors at every transition of the track voltage. Most modern boosters will see multiple short circuits as a fault, even though the average voltage is perhaps less than one amp.
I find It Ironic that Bachmann Introduced the Kay as compatible with the Digitrax/Aristocraft DCC plug and then we find out, it is those are very decoders that can NOT be plugged into the Kay without shutting down our railroad. We are forced to spend hundreds of hours troubleshooting their faulty design, accepting decoders that are not plug and play and do not have the features we require, or gutting the entire loco and starting from scratch.
I really want a couple mallets. I will likely pre-order one of them. First, I want assurances that the plug and play interface will work with the DG583AR and the loco can be converted without lifting and flipping over the loco. Those are the same thing I got assurances for on the Kay prior to ordering, This time I also want assurance that I don't have to disassemble the entire Mallet and gut it. If these assurances are given again, then MAYBE I'll order the Mallet. However, Unless the Bachmann is very convincing, shows photographic, video, or schematic proof, I am no longer inclined to trust him. He lied before. I will not be so easily fooled this time.
B0B