Stan, Thanks.
I think I may have a clue. When I first got a K27 of my own, the first thing I did was take it apart so I could fully understand it from the perspective of the additions I chose to make. When I reassembled it the first time my locomotive and tender could no longer navigate 1600 turnouts. Most times the tender derailed. After a lot of head scratching I found the reason was that I had inadvertently shortened the wires to the tender and when the locomotive entered the 1600 curve it literally picked the tender wheels off the track. The problem went away when I went back and lengthened the wires. Perhaps you inadvertently did the same thing.
That is not possible. If you read the entire post, you will see that I removed all of the Bachmann wiring. I specifically stated:
"All wires between the loco and tender are totally eliminated with only the chuff input going through the draw-bar. I did not feel the need to feed the pickups in the tender to the loco. "
You can also clearly see this at the very end of my first video. There are no plugs, no wires. Just the draw-bar and the Bachmann provided footplate between the cab and tender.
There have been many reports that screw towers inside the tender break. Three of the four in my tender were broken. In addition, part of the tender shell was broke out at the rear.
When you first got the K, I seem to remember you reported a greatly damaged outer box that occurred during shipping. I would never accept a clearly damaged model. All manufacturers will try to improve things when problems occur but some things are out of their control. The back of the tender does not get a hole in like yours had without some real extreme pressure. In your case a shipment that clearly had gone through the wringer and had a broken tender inside should in my opinion been immediately returned.
Sorry, but I did not report a damaged box. I reported the the box was dirty, scuffed and soaking wet. The outer foam pads, inner box and molded foam retainers were in perfect condition.
Look again at this picture.
Are you suggesting that, someone dropped the box, the three tender supports broke, the screw in the remaining support worked loose, the shell lifted up far enough for the cut lever to flip over into this position, the shell fell back into place, and then the remaining screw somehow worked itself back tight again? I don't buy that. I had to remove the remaining screw and pull hard to get the tender released from the floor. Then I had to lift the entire shell almost an inch and a half to get the cut lever back outside the tender.
I mentioned the shipping damage because I know of no one else who has these performance problems. True with the loose counterweights many had binding problems, especially on rollers, but to the best of my knowledge no one else has had these binding problems or bent screw problems once the proper counterweights were installed. I can not help you with this one. In my opinion, either something got real damaged in shipment, you put it back together wrong, or something has been damaged in some other fashion. All 3 of my K-27s have the replacement counterweights (one set I did the others had been done already) and none have any binding problems. Perhaps someone else can help you with this one.
Maybe others were so excited to get the counter weight problems fixed to the point where the loco would at least RUN without totally locking up, they were willing to overlook a small bind.
However, I will concede that I could have put it back together wrong.
I might mention that I used to work for National Cash Register back in the days when they used gears to keep totals, figure tax, keep hundreds of department, cashier and shift totals and print out multi page sales reports. The last mechanical cash register NCR made was the most complex mechanical machine ever built. A single Class 5 NCR cash register had twice as many parts as the Saturn 5 rocket that took us to the moon. Our final exam was to completely disassemble it and put it back together. Later I worked on IBM Selectric typewriters IBM summery punches, and over one hundred other mechanical monstrosities. I could put most of them back together blindfolded.
But, you are right, I COULD have not known how to inset a screw into a counterweight without bending it.
Yep you are credited at finding this one. A fan that blows air into the locomotive is sure going to dampen the smoke output.
You have that backward. As shipped the fan blows air down and OUT the bottom of the loco causing a slight partial vacuum. The only place the Kay can get air back into the loco to fill the vacuum is the smoke stack.
I reversed the fan so it sucks air IN from the bottom to provide a slight positive pressure inside the boiler. The only place for the air to exit is therefor UP through the smoke stack.
I chose a different set of decoders for my installations and have absolutely no lugging or lack of power in or out of curves. My slow speed performance is exceptional and my Ks will pull much longer trains than you report up the long 2% and 3% grades on my railroad. I can set the locomotive at speed step one and it will tie crawl over the entire layout for hours with no change in speed or ability to pull. 12 volt versions of the same Pitmann motors are used in brass O scale and one of the brass builders has used them for year. He also has reported that not all decoders control these motors well. It is the high efficiency aspect of these motors that can confuse the back emf detection on most of the earlier decoders and many of the decoders produced today. For many years these motors have been the gold standard for achieving good performance which few have met. I will have to talk to him about his observations with the decoders you chose but based on the magazine decoder reviews performed in Europe, I suspect this one of the the real root causes of the problem you have reported.
My Kay, also ran around the ALLY at speed step 1 with a DCC decoder installed.
And, in a pulling test, it once pulled 24 cars one complete lap.
The problem with lugging down has nothing at all to do with slow speed performance or pulling power.
Nor does it have anything to do with back EMF.
I specifically reported that the loco lugged down on DC. As always, I followed the instructions provided by almost EVERY DCC manufacturer.
MAKE SURE THE LOCO RUNS SMOOTHLY AND HAS NO ISSUES ON DC PRIOR TO BEGINNING THE DECODER INSTALL.
I also thought I made it clear that the issue is not motor related. The motor slows down because as the load increases, and therefore the current increases, the internal wiring is not capable of delivering full track voltage to the motor. IE there is too much resistance and not enough current carrying capacity in the the wiring. I saw nothing that indicates the motor was weak or defective, lower voltage = lower speed. The motor did exactly what any motor would do when it's power source has to much impedance. It slows down more under load because the voltage delivered to the motor drops. A higher gear ration might help, but it would only mask the problem.
With the decoer I currently have in the Kay, back EMF compensates for the lugging in the curves. It shoulden't have to. The curves are not that tight.
I was able to measure the amount of voltage drop, and I reported it in my post.
I also was able to take the 9 feet of wire, all those connectors and circuit board traces out of the equation and repeated my measurements and observed an improvement.
Again, I am just following the directions provided with one of my decoders.
PLAN YOUR INSTALLATION FOR THE SHORTEST WIRES. CUT ALL WIRES TO LENGTH.
Or for wired decoders.
"EXTRA LONG WIRES HAVE BEEN PROVIDED. BE SURE TO CUT AND REMOVE ALL EXCESS WIRE."
B0B
I think I may have a clue. When I first got a K27 of my own, the first thing I did was take it apart so I could fully understand it from the perspective of the additions I chose to make. When I reassembled it the first time my locomotive and tender could no longer navigate 1600 turnouts. Most times the tender derailed. After a lot of head scratching I found the reason was that I had inadvertently shortened the wires to the tender and when the locomotive entered the 1600 curve it literally picked the tender wheels off the track. The problem went away when I went back and lengthened the wires. Perhaps you inadvertently did the same thing.
That is not possible. If you read the entire post, you will see that I removed all of the Bachmann wiring. I specifically stated:
"All wires between the loco and tender are totally eliminated with only the chuff input going through the draw-bar. I did not feel the need to feed the pickups in the tender to the loco. "
You can also clearly see this at the very end of my first video. There are no plugs, no wires. Just the draw-bar and the Bachmann provided footplate between the cab and tender.
There have been many reports that screw towers inside the tender break. Three of the four in my tender were broken. In addition, part of the tender shell was broke out at the rear.
When you first got the K, I seem to remember you reported a greatly damaged outer box that occurred during shipping. I would never accept a clearly damaged model. All manufacturers will try to improve things when problems occur but some things are out of their control. The back of the tender does not get a hole in like yours had without some real extreme pressure. In your case a shipment that clearly had gone through the wringer and had a broken tender inside should in my opinion been immediately returned.
Sorry, but I did not report a damaged box. I reported the the box was dirty, scuffed and soaking wet. The outer foam pads, inner box and molded foam retainers were in perfect condition.
Look again at this picture.

Are you suggesting that, someone dropped the box, the three tender supports broke, the screw in the remaining support worked loose, the shell lifted up far enough for the cut lever to flip over into this position, the shell fell back into place, and then the remaining screw somehow worked itself back tight again? I don't buy that. I had to remove the remaining screw and pull hard to get the tender released from the floor. Then I had to lift the entire shell almost an inch and a half to get the cut lever back outside the tender.
I mentioned the shipping damage because I know of no one else who has these performance problems. True with the loose counterweights many had binding problems, especially on rollers, but to the best of my knowledge no one else has had these binding problems or bent screw problems once the proper counterweights were installed. I can not help you with this one. In my opinion, either something got real damaged in shipment, you put it back together wrong, or something has been damaged in some other fashion. All 3 of my K-27s have the replacement counterweights (one set I did the others had been done already) and none have any binding problems. Perhaps someone else can help you with this one.
Maybe others were so excited to get the counter weight problems fixed to the point where the loco would at least RUN without totally locking up, they were willing to overlook a small bind.
However, I will concede that I could have put it back together wrong.
I might mention that I used to work for National Cash Register back in the days when they used gears to keep totals, figure tax, keep hundreds of department, cashier and shift totals and print out multi page sales reports. The last mechanical cash register NCR made was the most complex mechanical machine ever built. A single Class 5 NCR cash register had twice as many parts as the Saturn 5 rocket that took us to the moon. Our final exam was to completely disassemble it and put it back together. Later I worked on IBM Selectric typewriters IBM summery punches, and over one hundred other mechanical monstrosities. I could put most of them back together blindfolded.
But, you are right, I COULD have not known how to inset a screw into a counterweight without bending it.
Yep you are credited at finding this one. A fan that blows air into the locomotive is sure going to dampen the smoke output.
You have that backward. As shipped the fan blows air down and OUT the bottom of the loco causing a slight partial vacuum. The only place the Kay can get air back into the loco to fill the vacuum is the smoke stack.
I reversed the fan so it sucks air IN from the bottom to provide a slight positive pressure inside the boiler. The only place for the air to exit is therefor UP through the smoke stack.
I chose a different set of decoders for my installations and have absolutely no lugging or lack of power in or out of curves. My slow speed performance is exceptional and my Ks will pull much longer trains than you report up the long 2% and 3% grades on my railroad. I can set the locomotive at speed step one and it will tie crawl over the entire layout for hours with no change in speed or ability to pull. 12 volt versions of the same Pitmann motors are used in brass O scale and one of the brass builders has used them for year. He also has reported that not all decoders control these motors well. It is the high efficiency aspect of these motors that can confuse the back emf detection on most of the earlier decoders and many of the decoders produced today. For many years these motors have been the gold standard for achieving good performance which few have met. I will have to talk to him about his observations with the decoders you chose but based on the magazine decoder reviews performed in Europe, I suspect this one of the the real root causes of the problem you have reported.
My Kay, also ran around the ALLY at speed step 1 with a DCC decoder installed.
And, in a pulling test, it once pulled 24 cars one complete lap.
The problem with lugging down has nothing at all to do with slow speed performance or pulling power.
Nor does it have anything to do with back EMF.
I specifically reported that the loco lugged down on DC. As always, I followed the instructions provided by almost EVERY DCC manufacturer.
MAKE SURE THE LOCO RUNS SMOOTHLY AND HAS NO ISSUES ON DC PRIOR TO BEGINNING THE DECODER INSTALL.
I also thought I made it clear that the issue is not motor related. The motor slows down because as the load increases, and therefore the current increases, the internal wiring is not capable of delivering full track voltage to the motor. IE there is too much resistance and not enough current carrying capacity in the the wiring. I saw nothing that indicates the motor was weak or defective, lower voltage = lower speed. The motor did exactly what any motor would do when it's power source has to much impedance. It slows down more under load because the voltage delivered to the motor drops. A higher gear ration might help, but it would only mask the problem.
With the decoer I currently have in the Kay, back EMF compensates for the lugging in the curves. It shoulden't have to. The curves are not that tight.
I was able to measure the amount of voltage drop, and I reported it in my post.
I also was able to take the 9 feet of wire, all those connectors and circuit board traces out of the equation and repeated my measurements and observed an improvement.
Again, I am just following the directions provided with one of my decoders.
PLAN YOUR INSTALLATION FOR THE SHORTEST WIRES. CUT ALL WIRES TO LENGTH.
Or for wired decoders.
"EXTRA LONG WIRES HAVE BEEN PROVIDED. BE SURE TO CUT AND REMOVE ALL EXCESS WIRE."
B0B