Robert 1st Class Member
 Foreman Posts:121
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 | | 11/13/2008 12:16 PM |
| Ted Your homemade expansion pieces look like they work great, but I'm curious if backing up through them is a problem. The reason I ask is I have a section of track that feeds a storage area that for some reason is problematic for expansion. Not nearly AZ expansion rats, but it buckles a bit. Anyway I have to back down this line often so before I attempt to duplicate your efforts I thought I'd ask. I have other options but I like the idea of just installing your expansion section. Robert | | | |
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chaingun 1st Class Member
 Brakeman Posts:61
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 | | 11/13/2008 11:19 PM |
| Robert, No problems but it's a little smoother moving in the direction the inside points are facing. So I would put the ends (points) of the inside rails in the direction you will be backing. Best, Ted | | | |
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PLONIEN
 Passenger Posts:3
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 | | 11/14/2008 9:09 AM |
| This is an interesting topic to someone who has just completed the track lay down on a first garden railroad. I am in the Dallas/Ft. Worth, Texas geographic area and completed a track powered layout with some long runs of track. I used Astro SS track screwed to a synthetic wood ladder-style base which was anchored to PVC set as the upright supports. I used about one screw every two feet for securing the track. The ballast is limestone fines used for esthetics instead of functionality. I did not see any of the illustrated expansion problems so far, but the installation was done in the summer. I suspect an opposite problem may occur now that winter is starting, which is contraction of the rails. The track is joined by Split jaw SS clamps and very small gaps were allowed in the assembly. My worry is that because the track is secured by screws to the plastic ties, that extreme heat (100+ degrees) will not only try to buckle the track, but also damage the ties? I think that maybe using the Split Jaw expansion clamps might be less expensive than the repairs should the expansion problem occur, but how many clamps are needed per length of track? Another question would be: Do the slip joint clamps have any circuit problems since I hate to manufacture jumper wire cables to be attached to each clamp bolt. Please forgive me if the images are not viewable, since this is my first time to post. | | | |
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Marauderer 1st Class Member Powder Springs, GA
 Foreman Posts:138
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 | | 11/14/2008 10:49 AM |
| | It really looks great. The experts will be along any minute to tell you what you could have done better. If anything keep the pictures coming. Your helper also looks agreat and I am sure is a real pride to you. | | Barry BBKB RailRoad VGR, GGRS | |
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PLONIEN
 Passenger Posts:3
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 | | 11/14/2008 1:32 PM |
| Thanks Barry. My helpers are my grandchildren for whom I built the railroad for. We saw a great garden railroad at Clark Gardens in Mineral Wells, TX a year ago, and decided to use the area behind the pool for somthing other than growing grass. Too bad we finsihed so late in the season, since I thought the gardening would be what I enjoyed most. I'm looking forward to next Spring. I have been reading posts on the two major large scale railroad websites, and hopefilly utilized many of the suggested best practices. However, it seems this track expansion problem post was a little late for me since all the track is now down. If I need to install expansion joints, better this Winter than when it gets hot next summer! As you requested, here are a few more photos of the "Tantarra Western Rail Road". I'll post more after we get plants in place next spring. Regards, Jack | | | |
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Marauderer 1st Class Member Powder Springs, GA
 Foreman Posts:138
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 | | 11/14/2008 2:09 PM |
| | I was just through Gainesville, TX last week on my way home from California. Your foundation looks solid and if you have drainage for the occasional rain you will be just fine. You will definitely know within the next year if you will have to tweak it. The pictures are great and it looks like you are enjoying the journey so to speak and that is what it all is about. | | Barry BBKB RailRoad VGR, GGRS | |
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Greg Elmassian 1st Class Member Carlsbad (San Diego), CA
 Engineer Posts:1618
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 | | 11/15/2008 11:44 AM |
| The slip jaw "expansion clamps" (not to be confused with "expansion track") are not worth buying, they do not work.
Basically in order to work, the rail needs to be clamped so loosely on the "expansion" part that conductivity is compromised, but moreover, the track will come out of it.
Even the manufacturer of split jaw admits they do not do the job.
Watch your ties where the screws are, and if you see deformation, pull them out. On long straights if you get buckling there is no substitute for the expansion tracks.
Regards, Greg | |
Be sure to visit my site, lots of technical tips and modifications, and you can search for topics and key words. Click here for Greg's web site | |
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bdoane3941
 Brakeman Posts:19
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 | | 11/16/2008 6:35 PM |
| | Well, after a lot of thinking I could not justify spending $600+ on rail clamps and expansion track at this time. I decided to put track down with the stock jointers and gentle curves. The track is ballasted with 1/4 minus granite. The first section that I put down, after being watered, took quite a bit of work to move. The granite is like cement after being watered. I left a space of the thickness of 2 pennies between each joint to accept the expansion. So, if it becomes a problem I can always buy the clamps and track later. | | | |
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Big65Dude 1st Class Member Reston, Virginia
 Foreman Posts:119
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 | | 11/17/2008 1:25 AM |
| The point I was trying to make with this shot taken on Ken Molchanow"s RGS South Jersey Division during an operating session when the temperature was in the triple digits is this: Notice how the passing sidings on either side of the main line are not kinked (from heat expansion) but the main line is. That's because it's "pinned" at both ends by the switches and has nowhere to go as it expands. On the other hand, the sidings have curves that change in radius as the floating track heats up allowing the tangent (straight) track to move side-to-side.
Jack Thompson
Reston, Virginia
| | Jack Thompson
 Dulles & Reston Garden Weeds R.R. "The Dandy Line" | |
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bdoane3941
 Brakeman Posts:19
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 | | 11/17/2008 9:59 AM |
| Jack,
The question that I had after looking at that picture was.. Would the "pinned" track have bowed if slip jointers were used?
If the ties are held in place and there are gaps between the rail; won't the rail expand length wise to fill the gap rather than bow? That's sort of how the expansion track works, right?
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Semper Vaporo 1st Class Member Cedar Rapids, Iowa
 Engineer Posts:1525
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 | | 11/17/2008 11:16 AM |
| Yes, assumming the expansion track can absorb the amount of expansion that occurs when the track heats up in the sun and not pull apart with too much contraction when the rail cools when the sun goes down. Another problem is that if more than one expansion section is employed, the rail must be rigidly fixed in place in the center of the length of rail. Otherwise, the rail may work its way to one end in repeated expansion and contraction cycles. i.e.: it expands into the expansion section on both ends, but when it contracts again whichever expansion section has the least friction will pull to the widest point, effectively moving the track to the other end.
I put a dime's thickness in all my track joints for expansion. Worked great on the first expansion, but since my track is fully floating when it again contracted all the joints held except one and it then became about 10 dime's thickness wide and thus came apart since the joiners are only about 5 dime thicknesses long! | |
C. T. McCullough Cedar Rapids, Iowa Le 18:22
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stanman 1st Class Member Sammamish Washington
 Foreman Posts:132
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 | | 11/17/2008 6:26 PM |
| I'm now wondering how - or if - 1:1 railroads handle this problem. The German ICE trains (and probably other high-speed trains as well) use continuously welded rails attached to solid concrete ties and roadbed. Here's a description of roadbed construction: "The entire roadbed is made from reinforced concrete. The ground is leveled and prepared, and a concrete bed at least a foot thick is laid on it. This is the sub-bed for the track proper. Next, a mesh of steel rebars is placed on the sub-bed, and 'ties' - pairs of concrete rail anchor blocks (ready to use) connected in gauge by separate rebar clusters - are placed over the mesh. The whole mass is then set in concrete, about 16" thick. Except for gravel berms along the sides of the roadbed, the entire arrangement is monolithic." Any ideas on how this contrained system overcomes expansion? | |
 Stan Silverman Sammamish, Washington
www.StansTrains.com
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PLONIEN
 Passenger Posts:3
Send Message
 | | 11/18/2008 9:38 AM |
| Greg, Thanks for the tip on Split Jaw expansion clamps. I elected to go with the Split Jaw expansion rails instead. I noted someting else on thier website which explained that in order for the rails to expand freely, the small screws which hold the tie sections to the bottom of the rails must be removed on all non-flex track. Wow, if I had only known about the expansion problems before I screwed down all the track to the ladder system track bed. This looks like several weekends of removing ballast, unscrewing track, removing the tie/rail screws, reclamping the track, rescrewing the ties back to the roadbed ladder material, installing the six sections of Split Jaw SS expansion track into all the longer streight sections, and re-ballasting. I also need to work on the curves by removing as many screws as possible, while still keeping the track on top of the roadbed. I now realize why some of the ties have center slotted holes... so that curved tracks can move back and forth as they expand and contract without the rail tearing out the screw secured ties. To do it right, I'll have to take up all track except within the tunnels, which hopefully have some resistance to large movement since they are not in the sun and are only suseptable to actual temperature changes. Now when is it that the fun starts...??? | | | |
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pk
Posts:9
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 | | 11/18/2008 8:05 PM |
| Posted By stanman on 11/17/2008 6:26 PM I'm now wondering how - or if - 1:1 railroads handle this problem. It's actually very simple. The continuous welded rail (CWR) is de-stressed (heated to the neutral temp. in the area) when it is laid and anchored immediately after. By doing so, the expansion of the rail is controlled forcing it to expand vertically instead of horizontally. This is not a new technology. However, this is not practical for a garden RR. Regards, pk | | | |
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Greg Elmassian 1st Class Member Carlsbad (San Diego), CA
 Engineer Posts:1618
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 | | 11/19/2008 7:44 AM |
| Plonien:
Try using the expansion tracks and free floating the track (don't screw the ties down). I think you will be fine without unscrewing the rails. Try that first, you can always pull the track and screws later.
It's straightaways you will have problems with.
Regards, Greg | |
Be sure to visit my site, lots of technical tips and modifications, and you can search for topics and key words. Click here for Greg's web site | |
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Greg Elmassian 1st Class Member Carlsbad (San Diego), CA
 Engineer Posts:1618
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 | | 11/19/2008 7:54 AM |
| PK:
The rail is indeed laid at "neutral temperature", which minimizes the effects of expansion, and gets the track down right. The track anchors control the movement of track, basically locking the rails to the ties. The ties are locked into the gravel. That's what keeps real track stable.
No one, not even GOD can make the rails expand in a different dimension because we want it to! The rail DOES expand as metal has done for centuries, in both directions, height and length. The system of anchoring the rails to the ties and locking the ties into the coarse gravel is what is doing the job.
Regards, Greg | |
Be sure to visit my site, lots of technical tips and modifications, and you can search for topics and key words. Click here for Greg's web site | |
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aceinspp 1st Class Member
 Engineer Posts:1076
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 | | 11/19/2008 4:52 PM |
| One think to keep in mind that anchors are only part of the process of controlling rail movement. The screw that hold your rail to the ties in reality are rail anchors Also you have a void under the ties to collect the ballast and also helps restrain the track. Ballast isa key factor. RR make sure they have a full crib of ballast and at least 12 inches on either side of the ties then the shoulder based on a 2 to 1 slope. You need the 12 inches of ballast on either side of the ties to keep the track from moving laterally. I have almost a 100 % temp change in our areaduring the year. My track is free floating and has been down for over 5 years. No sunkinks as yet. My rail is laid as the 1 to 1 rails lay theirs so the theory works even in scale RR-ing. Later RJD
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 RJD Chief Engr D & S RR | |
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gwschreyer
 Foreman Posts:110
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 | | 11/19/2008 6:00 PM |
| Long straight sections will become long wavy sections in the heat, as seen in the photos above, the waves can seriously degrade parallel track clearance. WIth sweeping curves in a "straight" section, the track at least has somewhere to move in a systematic fashion. However, there is a dark side to allowing the track to wander sideways.
It will "sweep" the ballast to the outside as it moves outward in the heat and crawl over said ballast as it moves inward as it cools. You will notice a gradual tendency for the ballast to fall down the outside of any slope. This will tend to cause the track to slowly go out of level with the outside rail invariably being lower as it's ballast is slowly moved aside. I have solved that problem at the curves at the ends of straight sections by gluing the ballast on the slope. At least there is nowhere for it to slide down and my track stays level for much longer. I do not glue the ballast between the ties, only off the ends of the ties. | | - gws | |
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pk
Posts:9
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 | | 11/19/2008 7:03 PM |
| Greg, You seem pretty knowledgeable, can you give us a more in depth explanation on how this is supposed to work? Regards, pk | | | |
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aceinspp 1st Class Member
 Engineer Posts:1076
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 | | 11/19/2008 7:42 PM |
| | As I mentioned the idea is to have a area of ballast spread out ward from the track on either side before the slope. This helps restrain the track laterally. Most folks make the mistake of not lining and tamping the track. Also the use of proper ballast makes a big difference. Using pea gravel or river rock is not a good Idea as it does not lock together. Later RJD | |
 RJD Chief Engr D & S RR | |
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