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Ruby 2 OR&L #6
Last Post 18 Dec 2009 03:21 PM byllynrice. 172 Replies.
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rkapuaalaUser is Offline
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09 Nov 2008 05:06 PM  
After a year of waiting I finally got my upgrade cylinders and have already been drawing up plans for the Ruby conversion to OR&L number 6.
 
This is how she looked around 1904 and possibly 06, so this is the look I'm going for in my conversion.
Below is what she looks like today.
 
The cab still looks basically the same but the front pilot stack and a few other details have changed some what.
The name on the side is Kauila. I have read in NSH, and STP, that the name Kauila means either lightening or refers to a type of
native wood in Hawaii. There is one more possibility that I can't verify because as is the case with many Hawaiian names it depends on
what the namer had in mind. Kauila is also the name of a legendary Sea Turtle that was said to protect and nurture the children.
If you look at pictures above she kind of does give the impression on a turtle with her big saddle tank and the smoke stack seeming to peer up 
out of her shell. So may be it was never intended by the person that gave number 6 the name Kauila, but her name sake will always be the
Mythilogical Sea Turtle Kauila watching over the children and keeping them safe :)
I'm still getting a couple of other projects off my work table, just finished an electric guitar for my brother in law, about to finish my tender moderenization and after that,
I will put coach 64 on hold and start Kauila.

I keep forgetting we're not in Kansas!
Steve ShyversUser is Online
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09 Nov 2008 06:23 PM  
Richard,

I like the "charlie noble" shown in the photo at the top of Kauila's stack. It make's one appreciate what a rain downpour can really be like.

Will the conversion be 7/8th's or 1:20.3?

Steve
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09 Nov 2008 06:58 PM  
That's an interesting question Steve, I was going for a 1:20.32 scale,,, why do you ask?
Also, here's another question for you, would they have kept the "charlie noble" on top of the stack after converting her to oil?

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Steve ShyversUser is Online
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09 Nov 2008 08:47 PM  
Richard,

Kauila's low boiler profile, saddle tank, and TALL chimney looks very much like Argyle Loco Works' "Bantam". I wondered if Ruby's boiler is too high to get the same effect.

If Kauila were standing still in a real downpour without the charlie noble maybe she would get enough water down the stack to partially flood that tiny smokebox and the lower flues. Not sure whether an oil fire would be less affected than coal, but it couldnt be good.

Steve

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10 Nov 2008 07:10 AM  
Looks like a "Mortimer" would be an easier engine to "bash".
Gather, friends, while we enquire, into trains propelled by fire....
Jeff LivingstonUser is Offline
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10 Nov 2008 08:49 AM  
Rick,

Bob Paoa and I do not believe that picture in NSH is OR&L #6 but rather a plantation engine. Check Conde's "Sugar Trains Pictorial", If I recall correctly there is an early picture of #6 while she was still an 0-4-0. She's pulling a small flat with a barrel. The saddle is reversed also at some point in her life.

Jeff Livingston
Kaneohe, Hawaii
Jeff Livingston Kaneohe, Hawaii
rkapuaalaUser is Offline
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10 Nov 2008 02:27 PM  
Steve,
Thanks for pointing that out, looks like I'm going to have to figure out a way to lower the boiler.
Bill,
I'd have to take you word on that, but the point isn't ease, the point is modeling an engine that is of historical importance to me. I know I may only be able to approximate the appearance of Kauila in order to have an engine that runs, but, I'm willing to sacrifice accuracy for function, since I'm green where steam is concerned ;)
Jeff,
Yeah, I was not able to locate that exact pic in STP, but I did find several from earlier periods that show the reverse tank. If you look closely on the pic above, you can also see that the tank is reversed. On all the pics the boiler was lower than the Ruby boiler. I may not be able to lower it to within the same scale measurements as Kauila, but I will try to get as close as functionally possible to that height. I have one thing going for me, the wheels on the Ruby are about 1.3 scale inches too big, Kauila's wheel size was 28" so the scale will be off a little, but I think I'm going to have to live with that, if I want the model to run well.

I keep forgetting we're not in Kansas!
East Broad TopUser is Online
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11 Nov 2008 01:08 PM  
The boiler can be lowered around 3/16" or so without too much trouble. I did it on my Tuscarora Valley #2 conversion. You get rid of the small saddle, and bend the steam pipe down below the boiler to clear.



You'll have to build a new saddle, but that's part of the fun, also.

Later,

K

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Bill4373User is Offline
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11 Nov 2008 04:25 PM  
Richard,
just keep submitting photos as you build.
 
Bill
Gather, friends, while we enquire, into trains propelled by fire....
rkapuaalaUser is Offline
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11 Nov 2008 06:36 PM  
k,
What did you do with the linkage to the Johnston bar? (forward and reverse lever?)
Bill,
Right now, I'm in the planing stage, I've been taking the parts out and trying to determine what can be modified without impacting the performance of the model. As soon as I get into the actual modifications, I will include pics. BTW, if anyone has pointers they care to share with me, or warnings, I am more than happy to receive them. If it looks like I'm doing something that is just not feasible from a steam mechanics point of view then let me know. For example, the new cylinders are cool, but the outside surface where the steam chest meets the top of the mount, looks like I can flatten that our a tiny bit to look even more prototypical. I notice that quite a bit of it is cut away on the inside surface to make way for the mounting bracket. Will that weaken the cylinder? Mind your I only need to take off about less than a 1/16". And if that's okay, what about rounding off some of the sharp corners around the steam chest? Not much, more like a bishopiing or brazing the sharp corners?

I keep forgetting we're not in Kansas!
East Broad TopUser is Online
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11 Nov 2008 08:13 PM  
It stilll runs under the boiler as stock. I think I rebent it a bit to better fit in the new cab, but that's it. The steam line runs just to the side of the reverse rod.

Later,

K

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rkapuaalaUser is Offline
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17 Nov 2008 04:43 PM  
I've got a question for some of you experts out there. I've heard I can bake the paint at 122 F for 30 minutes. Does that include the valve chests?

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17 Nov 2008 05:05 PM  
Hey Richard,
I know you ask for opinions from experts, but I can tell you what I did on my Ruby to Mason Bogie bash. I used plain old Krylon spray cans, primed and then color coat. I painted my valves and cylinders bolted together as a single unit. I baked the paint at 295 F for two hours. The painting was documented on pages 4 and 5 of my post. http://www.mylargescale.com/Communi...fault.aspx

I am NO expert, as this was my first locomotive of any type. The paint has held up well and I had no problems baking at 295 F.
Hope this helps.
redbeard AKA Larry Newman SA #1956
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17 Nov 2008 05:23 PM  
Since the cylinders and valves opperate at more than 200deg F there should be no problem baking paint. I do start with a cold oven so the parts warm up more uniformly. As for rounding of the corners of the valve chests, that is OK, I did it on my Forney. I don't quite understand what you are trying to flatten. I do think that in most cases you can hog out quite a bit as long as you don't get too close (like less than 1/16 inch) to steam passages or screw holes and leave plenty of surface for gaskets.
Winn Erdman Steamaholic 291

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17 Nov 2008 07:46 PM  
Thanks Winn, Larry. I won't need to hog out more than 1/32 and no where near the gasket. I'll put up some pics when I'm done.
In the meantime, I want to document a mistake I made on the first post of this thread. As it turns out NSH, mislabeled that engine. It is not Kauila. The size of the boiler, the boiler supports, the cab and front coupler pocket are all wrong for that engine at any time period. Also, she does not bare the road acronym for OR&L on her tank or the number 6 anywhere. I will post some real images of her around 1906 if I can find them. If not, I will post some excellent shots that Jeff Livingston took of her in her present condition.
I have a spec sheet arriving sometime this week and I will post more information on her for those interested in modeling an engine of that classification. I have this small bit of information for now.
Kauila is a 4-10- 1/2-C class engine built June 1889 by Baldwin.

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rkapuaalaUser is Offline
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17 Nov 2008 10:49 PM  
 
Even though I don't have the specs or an erection drawing, I decided to test assemble the frame. This turned out to be a good thing. 
First of all, I'd like to give who ever packed this kit and who ever designed the packaging a big wet kiss on the lips. It is one of the best
packed kits I have ever assembled. Every part is clearly marked and even though there is one discrepancy in identifying a part in the
stop by step instructions, the exploded views so far have no errors.
 
The instructions warn that you should not apply "force" to insert the driver bushings into the frame sides. A test fitting showed that I needed to
remove the paint from the inside of the holes for the bushings, or risk "forcing" them to fit. On one of the bushings I had to do some careful filling 
to get the ideal fit.
 
Too much pressure and the frame could warp. Despite my best efforts, the frame must have already been slightly warped. As the image above
shows, I had to shim out the left front side of the frame so the drivers could roll freely. After attaching the mounting plate and cross beams I
discovered that the front, but not the back drivers were binding up and lubricating them made no difference. Some brass shim solved the problem
and the drivers are coasting freely.
 
 
I filed that little setback in the cylinders with a small file by hand. It didn't take long and while it isn't exactly like the prototype, it does give the impression
of being like the prototype.
 
 
I also bent the steam pipe down as suggested. I still need to fabricate a new boiler saddle, and paint the cylinders and valves, which leads me to another
paint question; Can I use a metal etchant to prep the brass for painting? Or would that ruin the gaskets?

I keep forgetting we're not in Kansas!
rkapuaalaUser is Offline
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18 Nov 2008 02:40 PM  
Realizing that I should test run the cylinders before I got things painted and had take the cylinders apart or something,,,,well, actually I just got antsy and had to see em run :)

You can't tell but those little wheels are spinning like crazy under 30 psi. I tried forward and reverse and they both work great on the little rig.
I spent the better part of the morning assembling the running gear and tuning it up. 2 things were minor frustrations and in all honesty I sort of liked that I had to do something extra for a change.
1. The cylinder shaft on the new cylinders are exactly 1/8" in diameter, while the shafts on the old cylinders are less than a 1/64" under (My only calibers are starett, but they are for cabinet makers and only go to 1/64. I'm going to have to get a decent set of machines calibers if I'm going to keep doing this)
I had to drill out the cross head by hand using a pin vise and then ream the finish hole just slightly.
2. The valve rods are weak on the model. They are made of brass and bend way too easy and the threads ended up being too big for the valves and the lock nuts. The kit shipped with some tools. Fortunately one of the tools was the appropriate size tap for taping the valves and the nuts. To tell you the truth, I would have prefered the right size die, so I could work on the threads of the valve rods, the valves are stainless steel and a bear to tap.

Those problems aside and much too my amazement and glee, she works,,, and works well I might add, in reverse as well as forward! You can't tell from the photo above, but those wheels are spinning like crazy. I can not convey the excitement at watching this model work! It was like Christmas morning when I was 6 years old and got my first train set. I had to tear myself away to get the camera and post this update.

I keep forgetting we're not in Kansas!
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18 Nov 2008 02:48 PM  
The orignal piston rods are 3mm but some were also 1/8" The replacements are 1/8" Like you did a 1/8" bit in a hand chuck is all you need as its a difference of .007"

Glad that you are happy with them.

Jason Kovac
Lakewood, NJ
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18 Nov 2008 03:18 PM  
Jason,
Thanks, and thanks for hooking me up with them. I'm not just happy with them I am ecstatic!

I keep forgetting we're not in Kansas!
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18 Nov 2008 04:51 PM  
Congratulations!!! It really is a great feeling to have an engine run when you get it together!!! When you get it run in a little and everything is set right it should run on 5 PSI or so. Did you reverse the valve timing as per Dave Hottman? Make sure it gets plenty of oil when running on air. The easiest way to do that is to squirt some into the intake line before hooking up the air line.
Winn Erdman Steamaholic 291

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18 Nov 2008 05:23 PM  
Thanks Winn,
It has no load on it, because it's suspended, so I've been running it for a little while on 2 psi (near as I can tell because the pressure gauge I have only measures in increments of 3.3333333 for some strange reason).
"Reverse the valve timing", I recalled reading that in some thread or article, but could not remember the directions, so I just followed the guidelines in the assembly directions. It runs smoothly and equally in both reverse and forward. I was expecting some issues with that, and was again pleasantly surprised that there were no problems in reverse or forward.
I don't know if its Royce's cylinders or just dumb luck but the thing just started going as soon as I turned on the air at 20 psi.
I did find one thing out while I've been playing around, and don't remember reading this anywhere (although with my memory I could have) If I mess around with the forward and reverse valve a little I can change the speeds of forward and reverse. As it turns out, despite what the instructions say, using that line scribed around the forward and reverse valve as a guide, if you push the valve in, just a hair past the line, it will go faster in forward than if it's lined up perfectly. If you pull the valve out till it stops and then just barely push it in, it goes fast in reverse. Maybe that's normal?
One question, while I had the frame running under 15 psi, I decided to check for vacuum leaks,,, I mean pressure leaks since this is not internal combustion. I put a little soapy water around the valve chest and the cylinders and noticed that there are a few bubbles forming.
Is that normal?
Will it seal up tighter once the cylinders are hot?
I don't have a miniature torque wrench, and if I did there's nothing in the instructions about the torque pressure. I did follow a cross pattern when tightening the screws down. The leaks don't seem to impact the performance, to check this, I put a piece of melamine on the flanges and pressed up lightly just till the frame lifted and the wheels didn't slow down or hesitate at 20 psi, but they did slow down at 5 psi. Is that the leak?
If the leak is a critical concern at this point how do I fix it without risking stripping the screws?

I keep forgetting we're not in Kansas!
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19 Nov 2008 10:42 AM  
I took the cylinders off this morning in preparation of painting them. I decided while I had them off, to try the stock Ruby cylinders so I would have a reference to compare Royces cylinders too. After all, this is my first live steamer and I really am clueless.
WOW! what a major disappointment the stock cylinders are. They didn't start spinning till 26 psi or more. I even tried turning them over by hand as instructed in the manual. Nothing, reverse worked at 20 psi just fine,,, in fact reverse was faster at any pressure.
I tried to run them at 3 psi, 6 psi and they wouldn't budge. They made a sort of jerky motion at 10 psi, but ran smoothly in reverse. Tinkering with the forward and reverse valve made little difference in forward.
I've got to say that if you are planning on purchasing the Ruby, you may want to consider the upgraded cylinders, especially if this is your first try at Live Steam. I made no mods to the running gear and she runs excellent with the upgrade cylinders. That might change when I hook up the boiler, but I think I can rule out the running gear if I encounter performance problems when I install the boiler.

I keep forgetting we're not in Kansas!
rkapuaalaUser is Offline
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19 Nov 2008 06:22 PM  
This is a verified image of Kauila around 1900. Jeff Livingston and Uncle Bob are both doing the research on this in Hawaii and forwarding me their findings.
I'm only guessing it was around or after 1900 because of the tender below.
 
This tender was built in 1900 according to the info that Jeff sent me. I've decided that I will model this too because it looks cool with a huge
water barrel I can hide batteries and possible part of an rc unit for the remote controls.
It turns out Kauila is something of a mystery. 

This image appears in Sugar Trains Pictorials and is identified as Number 6 and the time is given as "around 1895"
 
This is Kauila on display in 1937 after being decommissioned.  As you can see, she is an 0-4-2. When she was converted to that wheel configuration
is still a mystery.

I'm not sure when this image was taken. It might be before 1917 because from as much as I can tell (not verified) OR&L logo on engines and coaches
was changed to Oahu Railway after 1917. I only have limited photographic evidence to support this assumption at this time. The headlight too seems to be appear
on engines from 1903 to around 1917, but again, that is as far as I can tell from the photographic evidence and the dates assigned by STP and NSH to those images.
 
One other confusing issue is that Conde claims this is a picture taken before the conversion to a 0-4-2. I've enlarged the image, and it looks like there is a trailing truck under there
hiding in the shadows.
 
Also, a comparison of the drivers in this pic and the 1900 pic above seems to show that the wheels in this pic are smaller, but in all honesty there is so much shadow
I can't really be sure.
 
I've got a spec sheet on the engine as it was shipped to Hawaii coming in the mail in a couple of days. I will update this topic with that data as soon as I can transcribe
it to a digital format.

I keep forgetting we're not in Kansas!
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19 Nov 2008 09:17 PM  
The wheels appear to be the same size its just that the tires are VERY worn down in the later pictures.
Eric Bolton, Owner/operator: East Tigard & Southern Railroad Co.
S.A. #26

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20 Nov 2008 10:34 AM  
East,
Good catch, I didn't notice that. I did some calculations (the best I could with grainy pics) and we have a known dimension which is the wheelbase. The wheels on both are approximately 23.134 inches (Due to the graininess and a shaky hand this measurement is about 99.999% accurate) So taking that measurement in mind, the older image shows drivers 27.445 inches + or - and the newer image shows drivers 25.51 inches + or -. That's almost 2 inches of wear! Is that possible?

I keep forgetting we're not in Kansas!
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